Can standardizing bus models and livery really prevent improper operations?


Release time:

2013-03-13

Huicong Surface Treatment Network: “China’s official vehicle reform has been underway for 19 years, yet year after year, the reform seems to remain stuck in neutral. The trend of overstaffed vehicle allocations and the private use of official vehicles remains strong.” Li Weihua, a member of the National Committee of the Chinese People's Political Consultative Conference and Vice Chairman of the Anhui Provincial CPPCC, pointed out that waste and corruption on wheels cannot be delayed or postponed. He suggested institutionalizing the reform and adopting a “coordinated, holistic approach” to tackle the persistent problem of official vehicles being used for personal purposes. Once this solution—“strictly defining the scope and standards for official vehicle allocation, adopting a ‘zero-tolerance’ policy toward private use of official vehicles, dealing with each case as it arises, taking tough measures, and drawing on practices from Hong Kong and Macao by standardizing official vehicle models, uniform livery, and unified colors to facilitate public oversight”—was proposed, it immediately sparked heated debate. From a technical perspective, unifying vehicle livery is not particularly difficult to implement; the real challenge lies in whether uniform livery can truly prevent violations. At present, this remains an open question. Nevertheless, we can still explore the automotive painting processes we are already familiar with. From the standpoint of automotive painting technology, vehicle painting generally consists of two main parts: first, surface treatment of metal substrates prior to painting, also known as pretreatment techniques; second, the actual painting application process. Surface treatment primarily involves removing oil stains, dust, rust, and old paint layers during repair work from the substrate surface, thereby improving the surface condition of the workpiece. This includes mechanical and chemical treatments tailored to specific conditions, such as phosphating, oxidation, and passivation. Meanwhile, automotive painting processes vary significantly depending on the type of vehicle. For heavy-duty trucks, the primary painted components are the front cab, which has higher painting requirements; other parts, such as the cargo bed and frame, have lower painting demands than the cab. The painting of passenger buses differs considerably from that of freight trucks. The body of a passenger bus comprises the chassis, frame, interior cabin, and exterior surfaces, with the exterior surfaces having the highest requirements. Exterior surfaces must not only provide excellent protection and aesthetics but also feature large painting areas, multiple flat surfaces, and often incorporate two or more colors, sometimes even including decorative stripes. As a result, the painting cycle is longer, the construction standards are higher, and the painting process is more complex than for freight trucks. Passenger cars and small station wagons have higher requirements than large buses and freight trucks, both in terms of surface decoration and underlying protective layers. Their surface coatings must meet Class I decorative precision standards, boasting a beautiful appearance with mirror-like gloss or smooth surfaces free of fine impurities, scratches, cracks, wrinkles, blisters, or any defects visible to the naked eye, and they must also possess sufficient mechanical strength. The underlying coating must serve as an excellent protective layer, offering superior rust resistance and corrosion protection, along with strong adhesion. Local or full-area applications of putty with good adhesion and high mechanical strength should ensure that, even after several years of use, no rusting or peeling occurs.

HuiCong Surface Treatment Network: “China’s official vehicle reform has been underway for 19 years, yet year after year, the reform seems to remain stuck in neutral. The trend of overstaffed vehicle allocations and the private use of official vehicles remains strong.” Li Weihua, a member of the National Committee of the Chinese People's Political Consultative Conference and Vice Chairman of the Anhui Provincial Committee of the CPPCC, pointed out that waste and corruption on wheels cannot be delayed or postponed any longer. She suggested institutionalizing solutions and adopting a coordinated, holistic approach to tackle the persistent problem of official vehicles being misused for personal purposes.

 

Faced with such a persistent and intractable problem, the proposed solution—“strictly defining the scope and standards for official vehicle allocation, adopting a ‘zero-tolerance’ policy toward the private use of official vehicles, dealing with each case as it’s discovered, taking strong and decisive action, and drawing on the practices of Hong Kong and Macao by standardizing official vehicles in terms of model, livery, and color to facilitate public oversight”—has sparked intense debate as soon as it was put forward.

 

Standardizing automotive painting—technically speaking, the process itself isn't particularly difficult to carry out. The real challenge, however, is this: Once painting standards are unified, can we truly prevent non-compliant operations? I believe that, at present, this remains an open question. Nevertheless, we can still explore the automotive painting processes that we’re already familiar with.

 

From the perspective of automotive painting processes, automotive painting can generally be divided into two major parts: first, the surface treatment of metal substrates prior to painting, also known as pretreatment technology; and second, the actual painting application process. Surface treatment primarily involves removing oil stains, dust, rust, and old paint layers—especially when carrying out repair work—to improve the surface condition of the workpiece. This includes mechanical and chemical treatments applied to the workpiece surface according to specific conditions, such as phosphating, oxidation, and passivation treatments.

 

Meanwhile, automotive painting processes each have their own unique characteristics and priorities depending on the type of vehicle.

 

The primary painted components of a heavy-duty truck are the front cab, which has higher painting requirements; other components, such as the cargo bed and chassis, have lower painting requirements than the cab.

 

The paintwork of passenger vehicles differs significantly from that of freight vehicles. The body of a passenger vehicle includes the chassis beams, frame, interior cabin, and exterior surface; among these, the exterior surface has the highest requirements. The exterior surface not only needs to provide excellent protection and aesthetic appeal but also features a large spraying area with numerous flat surfaces, often incorporating two or more colors—and sometimes even automotive stripes. As a result, the construction period is longer than that for freight vehicles, the construction standards are higher, and the construction process is more complex.

 

Passenger cars and small station wagons have higher requirements than large buses and trucks, both in terms of surface decoration and underlying protection. Their surface coatings must meet Class I decorative precision standards, featuring a beautiful appearance with a mirror-like or exceptionally smooth finish, free from any minute impurities, scratches, cracks, wrinkles, blisters, or other defects visible to the naked eye, and possessing sufficient mechanical strength. The underlying coating must serve as an excellent protective layer, exhibiting outstanding rust resistance and corrosion protection, as well as strong adhesion. Where applied locally or over the entire surface, putty with excellent adhesion and high mechanical strength should remain intact for several years without showing signs of rusting or peeling.

Relevant plan

Production line informatization

The industrialization and informatization of equipment manufacturing are undergoing a high degree of integration. Intelligent devices—represented by industrial robots—are emerging in large numbers. Moreover, leveraging mobile internet technologies, intelligence is penetrating from industrial settings all the way to end-user devices. For instance, real-time collection and analysis of production data are being used to enhance the intelligence of machine tools themselves; smart human-machine interfaces are being developed to improve the operability of production platforms, and so forth. The rise of vehicle-to-everything (V2X) technology is also integrating the entire lifecycle of vehicles—from manufacturing and usage to traffic management, maintenance, and information services into a cohesive whole. Without the software and hardware coordination of its electrical components, a painting-line process equipment would be like a person without a brain and nervous system—a cold, lifeless piece of machinery, just as a person without a brain and nervous system would be. It is precisely because of industrial informatization technologies and the ceaseless flow of information they generate that these seemingly inert machines can come alive, transforming into a unified, organically functioning entity. Currently, the information-based equipment on production lines includes process cabinets that manage power and control circuits, touchscreen workstations for on-site monitoring of production status, and central control systems for monitoring conveyor operations and process equipment. In addition, body-tracking systems have enabled flexible production, allowing production and sales personnel to promptly check on ordered vehicles. Such systems also help managers schedule production plans efficiently and coordinate overall production activities in real time. In a sense, production scheduling based on body-tracking systems not only seamlessly integrates with production plans but also significantly reduces energy consumption in workshops. All kinds of equipment in the painting workshop’s conveyor systems can be monitored from the central control room—including equipment status, alarm information, alarm archives, and alarm queries. Industrialization and informatization are now deeply converging, leading to the widespread emergence of intelligent devices, exemplified by industrial robots. Furthermore, thanks to mobile internet technologies, industrial intelligence—characterized by process control—is increasingly permeating toward general-purpose smart terminals. For example, by harnessing production data collection and analysis, we can enhance the intelligent feedback capabilities of machine tools; by adopting app-based technologies, we can create smart human-machine interfaces that improve the operability of production platforms; and the rise of V2X technology is integrating the entire lifecycle of vehicles—from manufacturing and usage to traffic management, maintenance, and information services into a seamless whole. We possess the capability to design the electrical control components for complete painting-shop equipment sets, and we can independently design and implement programming for central controllers and process-monitoring systems. Even for critical painting-intelligent equipment—such as painting robots—we have the expertise to program and control them. We believe that, as China’s mechanical precision-machining technologies continue to develop and improve, the localization of painting robots will no longer remain just a dream.

2017-04-26

Coating Engineering Design and Project Management

Modern automobile manufacturing typically consists of four major stages: stamping, welding, painting, and final assembly. Among these, the painting workshop is one of the most complex in terms of equipment and processes; investment in a painting workshop often accounts for more than 30% of the total investment in both processes and equipment. To build a successful painting production line, it is essential to have outstanding painting engineering design and project management capabilities. Hayden boasts an engineering team with 20 years of industry experience and, through strategic collaborations with international peers, continuously tracks and adopts new technologies and proven engineering practices. For example, our successful partnerships with overseas collaborators on two large-scale projects—Jiangling and Venucia—as well as the Russian AUTOVAZ project and the Brazilian Mercedes-Benz project—all demonstrate our ability to deliver superior technology to customers, creating high-level painting production conditions and environments at competitive costs and with exceptional efficiency. Our strategies for addressing challenges in painting engineering design and project management include: Engineering management solutions that balance efficiency and cost to ensure customers achieve a satisfactory return on investment; detailed health and safety plans; an excellent project management team; and comprehensive quality monitoring throughout the entire project lifecycle, ensuring compliance with policies and regulations both in China and globally. We also place great emphasis on fully understanding the value of operational services and taking full responsibility for the entire project lifecycle. As for technical solutions, during the design phase, our unique expertise ensures that we provide users with efficient, dynamic, and integrated systems. By combining excellent design principles with considerations for high efficiency, high reliability, high maintainability, and uncompromising quality, we comprehensively meet the specific requirements of each project. Our key advantages are as follows: Layout design philosophy—in the layout planning stage, we take into account all customer technical specifications, detailed design data and layout parameters specified in the requirements, as well as compliance with international technical standards, work practices, and methodologies. In developing the layout design, we consider the overall concept, providing numerous long-term benefits, including extended equipment maintenance and reliability, rational allocation of auxiliary production areas, centralized placement of exhaust stacks for atmospheric emissions, optimal utilization of equipment, comprehensive installation support, and consistent process alignment. Process equipment design fully considers the customer’s specific requirements regarding process timing, dimensions, and functionality, while leveraging our global capabilities and cutting-edge technologies to meet users’ needs for uniquely customized solutions.

2017-04-26

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